Employing the Balanset-1A System Equipment Preparation Ensure the instrument is complete with all necessary components: vibration transducers, laser tachometer, magnetic stand, software, and other accessories. Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. Setting Up the Sensors Mount the vibration transducers securely on the machine’s housing where vibrations are most pronounced, typically near the bearings. Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. Starting the Program Initiate the Balanset program on your computer. Configure the software for either single-plane or two-plane balancing, based on the rotor’s characteristics and the desired outcome. Initial Vibration Measurement

Run the rotor up to its operating speed. The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. Mounting the Test Weight

Halt the rotation and mount a test weight at a designated position on the rotor, with the weight’s value entered into the software (usually in grams). Run the rotor again, allowing the software to measure the effects of the trial weight on vibration and phase.

Determining the Corrective Mass Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. These parameters are displayed on the screen as numerical data and graphs.

Installing the Correction Weight Attach the computed compensating weight to the rotor as indicated by the software’s output. Periodic checks can be performed to ensure the balancing procedure is effectively reducing the vibration.

Verification and Balancing Completion With the compensating weight attached, operate the rotor and assess the level of any residual vibration. If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. If the vibration level remains high, repeat the process with further weight adjustments. Generating a Documentation of the Balancing Results All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. Post-Balancing Checklist Ensure all applied weights and attached sensors are firmly fixed in their designated positions. Ensure the rotor rotates smoothly and without excessive noise. If the rotor is part of a complex mechanism, verify the proper interaction of all its components. By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery.

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